THE LOST WAX PROCESS

 

STEP 1 - THE WAX

STEP 2 - RUBBER MOLD MAKING

STEP 3 - RUBBER MOLD MAKING

STEP 4 - RUBBER MOLD MAKING
 

STEP 5 - RUBBER MOLD MAKING

STEP 6 - CUTTING THE WAX INTO SECTIONS

STEP 7 - WAX COPY OF THE RUBBER MOLD

STEP 8 - CREATING FLOW CHANNELS OF WAX
 

STEP 9 - MAKING CONCRETE MOLDS

STEP 10 - TORSO & PELVIC MOLDS TOGETHER

STEP 11 - HEATING THE CRUCIBLE

STEP 12 - THE CRUCIBLE & MOLD VENTS
 

STEP 13 - POURING BRONZE

STEP 14 - THE BRONZE POURING TEAM


STEP 15 - THE CRUCIBLE & THE MOLD VENTS


STEP 16 - MOLD VENTS W/ HOT BRONZE INSIDE
 

STEP 17 - MOLD W/ COOLED BRONZE INSIDE

STEP 18 - PIECES BROKEN FROM THE MOLDS

STEP 19 - WELDING PIECES TOGETHER

STEP 20 - TORSO & HANDS WELDED TOGETHER
 

STEP 21 - GRINDING WELDS

STEP 22 - SURFACE FINISH
FINAL TOUCHES

STEP 23 - FINAL PATINA

STEP 24 - CUBAN CIGAR